Flexible Bus Bars – Efficient Power Distribution

Tolerance Compensation, Vibration Damping and Bendable - Our Flexible Bus Bars Optimize your Power Supply

Why Flexible Bus Bars?

Flexible Bus Bars are the ideal solution for safe, efficient and space-saving power distribution in electrical systems. They replace conventional cables and offer numerous advantages:

Industries
& Appliances

Automotive
industry

High-Voltage Batteries, Vehicle Electrical Systems, Power Electronics

Engineering

Efficient Power Distribution in Production Facilities

Energy Supply & renewable energies

Photovoltaics, Wind Power, Battery Storage

Rail
Vehicles

Electrification of Rail Systems

Building
Technology

Compact Energy Supply Systems

Compensation of System Movements - Maximum Reliability in any Environment

Our flexible bus bars are specially designed to effectively compensate for system movements. Thanks to their multi-layer structure and precisely manufactured contact surfaces, they ensure reliable current transmission – regardless of external influences.

Temperature-Dependet Expansion: The heat generated by current flow (ohmic heating) can cause materials to expand. Our bus bars effortlessly compensate for these movements.
✔ Environmental Influences: Mechanical stresses caused by fluctuating ambient temperatures are compensated for – our bus bars ensure stability.
✔ Dynamic Loads: Whether vibrations, impacts or moving forces – for example in electric vehicles – our flexible busbars compensate for these mechanical loads.

🛡 Result: A durable, secure connection with optimum power transmission under all conditions.

Modern assemblies and switching systems are compact and highly complex – and manufacturing tolerances of different components often add up to considerable deviations. Our flexible bus bars counteract this problem:

✔ Adaptability: thanks to their flexible structure, they compensate for dimensional deviations between connected components.
✔ Durable Stability: Our bus bars ensure a secure connection between components without mechanical stress or risk of breakage.

🚀 Advantage: Precise energy transmission despite variable dimensions – maximum efficiency for your applications.

Precise Tolerance Compensation - for Perfectly Coordinated Systems

Eine Bus Bar – mehrere Anwendungen

Dank ihrer durchdachten Konstruktion sind unsere flexiblen Bus Bars für verschiedene Einbauvarianten geeignet. Das bedeutet:

Reduzierter Entwicklungsaufwand: Eine einzige Bus Bar kann in mehreren Systemen oder Produkttypen verwendet werden.
Kosteneinsparung: Weniger Varianten bedeuten geringere Produktions- und Lagerkosten.
Einfache Integration: Durch universell einsetzbare Maße und Designs lassen sich Baugruppen schneller und effizienter zusammenfügen.

📈 Ergebnis: Geringere Kosten, schnellere Produktion und eine vereinfachte Montage für höchste Wirtschaftlichkeit.

01

Consulting &
Conceptual Development

Every project begins with a detailed analysis of your requirements.

02

Design – Precisely Tailored to Your Needs

We select the right design based on the requirements of your application.

03

High Precision
Production

Our flexible bus bars are manufactured using innovative processes such as CNC machining, pressure welding and ultrasonic welding to ensure maximum precision.

 

04

Insulation & Protection on Request

Depending on the area of application, we offer various insulation materials that provide electrical safety, heat resistance and mechanical protection.

05

Quality Check & Serial Production

Each flexible bus bar is subjected to stringent tests to ensure electrical conductivity, heat resistance and mechanical strength. Series production only takes place once the test has been passed.

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Now

We offer free consultation!

Questions
& Answers

Here you will find frequently asked questions and the corresponding answers

Your Contact Person:
Björn Kammerau

What advantages do flexible bus bars have over cables?

Flexible bus bars offer higher conductivity, a more compact design and better heat dissipation than conventional cable connections.

Yes, we offer customized solutions in terms of shape, material, insulation and connection technology.

Yes, they are a proven solution, especially in electromobility and industrial high-current supply.

We offer various insulation solutions such as PVC, PET, powder coating and polyimide for maximum safety and durability.

Depending on the material and insulation, our bus bars are designed for temperatures of up to 180°C.

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with us!